Construction of Battery Charging System

 

CHAPTER ONE

INTRODUCTION

1.1 Background of the Study

The life span of a battery mostly used by automobile drivers can be maximized by avoiding over loading, overcharging, and inputting charge current higher than battery manufacture’s rated value (Bangaru, at al, 2013). It was observed over time that most commercial battery charging service centers in town that are patronized by automobile drivers uses the conventional battery charger type that is built without an automatic charging cut-off circuit to provide charging services to their customers. 

 

The unavailability of this automatic charging cut-off circuit causes the operator to constantly be on manual check to determine when the connected battery is charged (Baker, 2014).

 

Irrespective of the discharge level of the battery received from customers, the service center operator often connects the battery and allows it to charge over night without monitoring. This frequent practice often leads to overcharging of the connected battery.

 Secondly, in an attempt to deliver quick service and satisfy the customer’s expected time of need, they sometimes, adjust the charging setting of the charger to increase the charging current so as to reduce the charging time in order to get the battery charged within a short time. This kind of practice shortens the life span of the battery. 

 

However, these common problems had suggested the development and construction of a 12V portable battery charger with built-in automatic charging cut-off circuit in order to encourage domestic usage. This would help automobile drivers to avoid charging problems associated with commercial services centers (Bangaru, at al, 2013).

Some components like a protection fuse and current reverse prevention diode were considered during development of this product to prevent problems that may result from short circuit current and reverse current.

Considering, the compact shape of the battery charger, with very low ventilation an extractor fan was incorporated to drive away hot air and moisture that would be generated inside the charger compartment during operation (Bangaru, at al, 2013).

 

1.2     Statement of the Problem

A simple 12volts charger works by supplying a constant DC or pulsed DC power source to a battery being charged. The simple charger does not alter its output based on time or the charge on the battery. This simplicity means that a simple charger is inexpensive. The circuit of a battery charger has the ability to convert voltages from one form to another (usually AC to DC voltages). This process is carried out through the use of some important components like: rectifiers, capacitor to filter and remove ripples from the AC source and a voltage regulator (IC). 

 

However, this project is based on the construction of a 24V/12volts simple battery charger with local materials to reduce cost. The proposed project design works on 24V/12V batteries. There is resistance connected in the battery charger to limit the short circuit current.

 

1.3     Aim and Objectives of the study

The aim of this project work is to design, construct and demonstrate how a simple 24V/12volts battery charger works.

The specifics objectives are as follows:

·        To design a device that will recharge 24V/12v lead acid battery when discharged.

·        To design a device that has the ability to indicate charging process, low battery and fully charge levels through LED indicators.

·        To design and construct a battery charger that can be use to charge any kind of 24V/12V rechargeable batteries including alkaline, NiCad or lead acid batteries.